Paul (Limey) Rice
5255 Pine Meadows Rd.
Lake Worth, FL 33463
I was recently introduced to a new product on the market called Aero Foil. Aero Foil
is a .012 mil thick self-adhesive aluminum foil for the modeling enthusiast. I was
currently in the process of building my first scale competition plane, a Vailly
Aviation Hawker Tempest MK5, when Dino Di Giorgio of Aero Accessories Inc approached
me. He asked if I would like try his product on my Tempest before painting. I answered,
sure. I wanted to go all the way for scale realism. Putting thin pieces of tape on
a plane to replicate panel lines looks OK, but I wanted that extra-mile realism.
I started by glassing the entire plane, then sanding and priming until all the
imperfections were removed. The foil tends to show imperfections because of how
light and thin the material actually is. After sanding, I tack-clothed the areas
where I wanted to work. First I drew the panel lines on the plane using a no. 2
pencil, starting from the back of the wing, laying out pieces of foil just oversized
over each panel. I then used a scalpel to carefully trim without cutting into the
glass, balsa, or access foil to leave it with the right-sized panel. The next panel
is the same principle, depending on the scale of your plane. My Tempest is 1/5 scale
so I overlapped 1/8th inch to reproduce the panel line. The panels that are next
to each other do not need to be overlapped but placed close together, again depending
on the size of your model.
Laying the foil on a surface is an art in itself. It is not the simplest material
to work with but with practice and patience the results will be outstanding and well
worth your time! It took me three days to cover my Tempest. The best tools to work
with the Aero Foil I found are a kidney-shaped burnishing tool made of rubber, a
metal burnishing knife, and the back of a spoon.
After all the foil had been placed on the aircraft, I lightly scuffed the surface
with 400-grit sandpaper. I then proceeded to place all the necessary rivets on the
surface using various size pieces of brass tubing. Afterwards rubbing the entire
plane down with tack cloth.
On my model, I decided to prime the entire plane with a green zinc chromate
water-based primer. After priming I used Tamiya Aircraft Colors to finish the
plane. A clear coat was made but it is optional depending on your personal
preferences. After a few days drying time, I scuffed, dinged, and scratched the
entire plane to replicate war usage. Then took it to Dino's where he showed me
the art of weathering an aircraft. After seeing his 2000 Top Gun High Static
winning Mustang, I wanted that same effect. The results were amazing. The plane
has been subjected to rain, 90+-degree heat, sunlight, and all the elements and
the foil has not changed, lifted or had any bad reactions. I'm very impressed
with this product from the scale point of view. I think this is a great addition
to any plane or any modeler's workshop.
My thanks to Aero Accessories Ltd. for producing a line of great products, providing
the average to scale modeler with the ability to convert the planes of our day dreams
into outstanding flying models.
You can contact me with your questions.
Paul Rice
Condors R/C
954-596-1222
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